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SolarCalcWorks

Solar Sizing Calculators

Free technical calculators for solar, battery and DC systems. Every result cites the NEC 2023 section it came from and shows the arithmetic behind it.

What these tools are built on

Ampacity
NEC Tables 310.16 and 310.17, with the correction and adjustment factors from 310.15 applied, not assumed.
Protection
240.6(A) standard ratings, the 240.4(B) round-up and the 240.4(D) small-conductor caps, checked against the conductor.
PV circuits
Article 690 throughout: 690.7 cold-weather voltage, 690.8 maximum current, 690.9 device ratings.
Everything else
Manufacturer convention and the NREL PVWatts loss model, labelled as such wherever it appears rather than presented as code.

One shared calculation core, 122 automated tests, and cross-tool checks that stop two pages disagreeing about the same circuit. Methodology and limitations.

The order to size a system in

Most off-grid systems that disappoint their owners were sized in the wrong order. Each step produces the number the next one needs.

  1. 1Daily energy useEvery other number derives from this one.
  2. 2System voltage12, 24 or 48 V. Decides current everywhere, and current decides cable cost.
  3. 3Battery bankConsumption, autonomy and usable depth give capacity.
  4. 4Array and stringsReplace a day of use; survive the coldest morning.
  5. 5Charge controllerArray watts set the current, cold Voc sets survival.
  6. 6InverterContinuous load and surge; yields DC input current.
  7. 7Wire and protectionEvery current is now known. Size conductors, then devices.